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Flag Solutions

2nd shift Header Operator at Flag Solutions

Flag Solutions Santa Ana, CA

Job Description

Job Title: Header Operator - Level III Location: Santa Ana CA (On-site) Department: Fastener Manufacturing / Heading Reports To: Production Supervisor Employment Type: Full-Time (Non-Exempt) Position Summary: Set up and operate mechanical and computer-assisted heading machines to produce complex aerospace fasteners (e.g. rivet sleeves and stems) with minimal supervision. Lead setups for others mentor junior operators and partner with Engineering/Tooling on troubleshooting. Demonstrate strong knowledge of progressive header tooling (pins punches dies knockouts transfers) and in-process quality control. Primary Duties & Responsibilities: Perform full machine setups/changeovers; verify first-piece quality and adjust for rate and yield. Run progressive and non-progressive headers to print/spec; complete required in-process inspections. Read and interpret work orders drawings and shop instructions accurately. Troubleshoot equipment and product issues; collaborate with Engineering/Tooling to resolve. Train/assist lower-level operators; support team priorities and safe workflows. Maintain documentation lot traceability and operation audits; follow 5S/housekeeping. Adhere to all safety policies (PPE machine guarding LOTO). Perform other related duties as assigned. Required Skills & Qualifications: 3 5 years heading machine experience (aerospace fasteners preferred). Advanced print reading and inspection skills; familiar with gauges comparators micrometers calipers. Intermediate knowledge of header tooling & equipment (progressive and non-progressive). Advanced knowledge of wire materials & coatings used in fastener manufacturing. Demonstrated troubleshooting ability and effective communication across Production/Engineering. Ability to read write and document in English; basic computer/data entry skills. Applicable certification(s) for heading/production operations preferred. Physical & Work Environment: Lift up to 45 lbs; frequent standing walking reaching and handling of wire/parts. Manufacturing environment with moving machinery oils/coolants and moderate noise; PPE required at all times. Key Skills Quality Analysis,Facility,ISO,Inventory Levels,Root cause Analysis,Shift operations,General Maintenance,Daily Operations,Supervision,Analysis,PLC,Safety Standards,Quality Standards,Time management skills,Troubleshooting Experience: years Vacancy: 1

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