Research Engineer Welding and Non-Destructive Evaluation at Ford Motor

DescriptionWe are the movers of the world and the makers of the future. We get up every day roll up our sleeves and build a better world -- together. At Ford were all a part of something bigger than ourselves. Are you ready to change the way the world movesIn this position...The Materials Process Structures & Safety organization within Ford Research and Advanced Engineering is seeking an employee to work in the Advanced Joining Research Department. The team delivers novel mechanical thermal and chemical joining solutions to reduce cost improve quality and enable Ford vehicle architectures and powertrains. The department comprises a multidisciplinary team of mechanical and materials engineers adhesive and welding specialists physicists computer scientists and laboratory technicians.When new joining processes are developed robust implementation in manufacturing requires the simultaneous introduction of non-destructive evaluation (NDE) techniques. These NDE technologies are used to avoid otherwise costly destructive assessments that result in substantial scrap and increased labor. This position will support development of both welding solutions to enable Ford leadership in body structures and electrified powertrains as well as the lock-step delivery of novel application-centric NDE solutions.ResponsibilitiesWhat youll do...Develop novel welding process monitoring and non-destructive weld quality assessment techniques for eMotor and battery applicationsDesign experiments conduct welding and inspection trials characterize mechanical and metallurgical properties of joints and perform statistical analyses to optimize welding processes and non-destructive evaluation methodsPursue a balanced portfolio of long-term research and shorter-term developmentConduct gap analyses and evaluate business case for new processesCollaborate with stakeholders in Product Development and Manufacturing to develop and implement advanced joining and NDE processesBenchmark competitor joint execution and qualityDevelop test methods; support engineering specification and design guideline developmentIdentify and implement novel process improvements and protect intellectual propertyAssess process robustness to key manufacturing variables and support plant trials of new technologiesDocument findings via oral presentations and written technical reportsQualificationsYoull have...B.S. in Materials Science / Mechanical Engineering / Welding Engineering or B.S. in a related discipline with 3 years welding research / welding engineering / non-destructive testing experienceExperience in welding of copper aluminum or high strength steelsExperience in non-destructive evaluation techniques including X-ray or ultrasonic inspectionDemonstrated capability in data analysis and documentation of resultsSelf-starter with ability to handle complex assignmentsExemplary written and oral communication skillsStrong interpersonal skills and capability to excel on cross-functional teamsPassion for innovationEven better you may have...M.S. or Ph.D. in Materials Science Mechanical Engineering or a related physical science field of study5 years of experience with non-destructive evaluation methods5 years of experience with joining of metalsDemonstrated capability in research or advanced development including gap analyses and literature reviews experimental scoping and design joining and NDE trials analysis and documentation of resultsExperience with automotive body construction methods or electrified powertrain manufacturingExperience in mechanical testing and metallurgical sample preparation and analysisProficiency with statistical analysis packagesPlant and/or laboratory experienceYou may not check every box or your experience may look a little different from what weve outlined but if you think you can bring value to Ford Motor Company we encourage you to apply!As an established global company we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe or keep you close to home Will your career be a deep dive into what you love or a series of new teams and new skills Will you be a leader a changemaker a technical expert a culture builderor all of the above No matter what you choose we offer a work life that works for you including:Immediate medical dental vision and prescription drug coverageFlexible family care days paid parental leave new parent ramp-up programs subsidized back-up child care and moreFamily building benefits including adoption and surrogacy expense reimbursement fertility treatments and moreVehicle discount program for employees and family members and management leasesTuition assistanceEstablished and active employee resource groupsPaid time off for individual and team community serviceA generous schedule of paid holidays including the week between Christmas and New Years DayPaid time off and the option to purchase additional vacation time.For more information on salary and benefits click hereThis position is a range of salary grades6 - 8.Visa sponsorship is NOT available for this position.Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race religion color age sex national origin sexual orientation gender identity disability status or protected veteran the United States if you need a reasonable accommodation for the online application process due to a disability please call 1-.This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week. #LI-Hybrid #LI-DP1 Key Skills NDT,Smaw,Aluminium,Stainless Steel,API,CAD,SolidWorks,Tig Welding,Welder Fabricator,Welding Inspection,Welding,Engineering supports,Fcaw,Technical Reports,Trouble shoot Employment Type : Full-Time Experience: years Vacancy: 1