Robotics Mechanical Systems Engineer at Ford Motor

DescriptionATP Forge-X1 is seeking a highly qualified robotics hardware systems engineer to work alongside our globally distributed team (CA MI Mexico India) to own the complete hardware stack for our fleet of mobile manipulators and mobile sensing platforms. This role will heavily involve mechanical design for kinematics structural and motion systems design alongside software and electrical engineers as part of a cross functional team.ResponsibilitiesWhat youll do:Design and develop mechanical systems for mobile manipulators humanoid form factors and quadruped platforms ensuring consistency and modularity across product linesCollaborate with global engineering teams across different time zones to coordinate mechanical design efforts and ensure seamless integration with software and electrical systemsPerform kinematic and dynamic analysis of robotic systems to optimize motion characteristics workspace and force/torque requirements across varying robot configurationsDesign and integrate servo systems including motor selection gearbox specification and feedback sensor integration for precise motion control in different form factorsDevelop custom servo modules with consideration for reusability across multiple robot platformsCreate detailed CAD models engineering drawings and technical documentation that can be easily shared and understood by international team membersConduct FEA and multibody dynamics simulations to validate designs sharing results and insights with the global teamLead and participate in virtual design reviews with team members across multiple locations and time zonesCoordinate with software engineers to ensure mechanical designs support simulation and control requirementsSupport manufacturing and assembly processes in various global locations creating clear work instructions and providing remote troubleshooting supportEstablish mechanical design standards and best practices that can be applied across all robot platforms in the portfolioQualificationsMinimum Qualifications:Bachelors degree in Mechanical Engineering Robotics Mechatronics or related field4 years of experience in mechanical design of robotic or other complex systems such as automotive with exposure to at least one of: mobile manipulation humanoid robotics or legged locomotion systemsStrong theoretical foundation in robot kinematics and dynamics applicable to diverse robot morphologiesProven experience with servo system integration including motor sizing gear ratio optimization and control system requirementsHands-on experience designing servo modules that can be adapted for different robot configurationsProficiency in CAD software (SolidWorks CATIA Creo or similar) with experience in collaborative CAD workflows and version controlStrong communication skills and ability to work effectively in a globally distributed team environmentExperience with asynchronous collaboration tools and documentation practices for international teamsFlexibility to occasionally accommodate meetings across different time zonesUnderstanding of how mechanical design decisions impact software control strategies and simulation fidelityPreferred Qualifications:Experience working on multiple robot form factors (manipulators bipedal quadrupedal) within the same organizationKnowledge of modular design principles for creating reusable mechanical subsystemsUnderstanding of how to design hardware that facilitates sim-to-real transferExperience with collaborative robot (cobot) design and safety standards across different robot typesBackground in designing common actuator modules that can be used across different robot joints and platformsKnowledge of scalable manufacturing strategies for robot familiesExperience coordinating with contract manufacturers and suppliers globallyProficiency in creating technical documentation for multicultural audiencesUnderstanding of compliance and certification requirements in multiple international marketsYou may not check every box or your experience may look a little different from what weve outlined but if you think you can bring value to Ford Motor Company we encourage you to apply!As an established global company we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe or keep you close to home Will your career be a deep dive into what you love or a series of new teams and new skills Will you be a leader a changemaker a technical expert a culture builderor all of the above No matter what you choose we offer a work life that works for you including: Immediate medical dental vision and prescription drug coverage Flexible family care days paid parental leave new parent ramp-up programs subsidized back-up child care and more Family building benefits including adoption and surrogacy expense reimbursement fertility treatments and more Vehicle discount program for employees and family members and management leases Tuition assistance Established and active employee resource groups Paid time off for individual and team community service A generous schedule of paid holidays including the week between Christmas and New Years Day Paid time off and the option to purchase additional vacation time.This position is a salary grade 8.For more information on salary and benefits click here: sponsorship is not available for this position.Relocation assistance is not available for this position.Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race religion color age sex national origin sexual orientation gender identity disability status or protected veteran the United States if you need a reasonable accommodation for the online application process due to a disability please call 1-.#LI-Onsite#LI-MH5 Key Skills Mechanical Design,System Design,FEA,ASME Codes & Standards,CAD,Mechanical Knowledge,Creo,SolidWorks,Mechanical Engineering,Autocad,HVAC Design,Autodesk Inventor Employment Type : Full-Time Experience: years Vacancy: 1